PHOTO ESSAY | Kuala Sepetang in Perak, or its old name Port Weld, a coastal town about 16km from Taiping, is not only famous for being the site of the first railway station in Malaysia, but also home to the country’s oldest charcoal factory.

The Kuala Sepetang Charcoal Factory, which was established in 1930, often receives a high demand for its black porous carbon as it produces one of the world’s best charcoal.

However, the production process is not as easy as one might think.

A worker arrives at the charcoal factory at dawn

The process begins by cutting down two types of mangrove trees, namely kurau (Rhizophora mucronata) and bakau minyak (Rhizophora apiculato) aged at least 30 years to be made into charcoal.

The mangrove forest where wood is harvested

Boats are used to transport mangrove trees to the factory

Mangrove woods are dried, barked and cut to size before the burning process

Workers carrying the woods to the kiln for the burning process

To produce the best charcoal, the woods will be burnt in a kiln with limited access to air in three stages, and this will take about a month.

Mangrove woods are placed inside the kiln for the burning process

Charcoal ready to be packed

The burning process will start with high heat and low heat for 20 days before closing the kiln completely for 10 days as part of the cooling process.

Workers move the charcoal to the packing station

The quality of the charcoal can be assessed by the colour of the smoke, or by checking the humidity of the steam.

A worker packs the charcoal into boxes for delivery

After the cooling process, the charcoal will be weighed in, loaded onto a lorry and sent to the final processing factory to be made into various products.

Hard at work
One for the album
Charcoal souvenirs for sale

Apart from fuel, charcoal is also used in other manufacturing industries, such as cosmetics, detergents, fertilisers, mosquito repellents and pile trunks.

So far, it is estimated that there are 80 charcoal producers with 360 kilns still operating in the area.